How Standardization Reduces the Sensor Cable Price for Manufacturers

How Standardization Reduces the Sensor Cable Price for Manufacturers

When choosing a sensor cable bundle, it’s important to find the right one for your company. Choosing the right supplier can make all the difference, from simplifying the supply chain to reducing the cost of manufacturing. In addition, standardizing the parts will help you minimize the impact of inventory and reduce the mean time to repair.

Standardization simplifies supply chain

The supply chain for sensor cable manufacturers can be simplified by standardizing the parts and processes. By using the same specifications and components, manufacturers can reduce their inventory, eliminate redundancy, and improve performance. Standardization also reduces manufacturing downtime and overhead costs. Here are some examples of how standardization benefits sensor cable manufacturers:

In the digital manufacturing environment, hundreds of smart sensors, actuators, vision systems, switches, and controls will need to communicate. These devices will require faster data transmission rates than existing fieldbus systems. Current Ethernet infrastructure is too big and bulky to accommodate this many devices, but SPE cabling can provide data and power over a single pair of twisted copper wire.

In addition to streamlining the supply chain for sensor cable manufacturers, standardization also improves the sustainability of the product. This is because it reduces operational burdens, including managing a variety of data sources. Moreover, common frameworks make it easier to evaluate the performance of suppliers and increase their chances of improving their sustainability performance.

Manufacturers need flexible temperature sensors that can meet the requirements of a wide range of applications and regions. Standardization streamlines procurement by eliminating the need to deal with multiple suppliers for temperature sensor supplies. Further, it allows manufacturers to adapt to changing market conditions. Many sensor suppliers only offer a single or two-regional certification, making it difficult to cope with changes. Such uncertainty not only damages the manufacturer’s bottom line, but can jeopardize relationships with crucial end customers.

Reduces mean time to repair

Sensor cable design is critical to the reliability of the sensor. The cable relies on a twisted pair of copper wires that are balanced with ground to prevent external electromagnetic interference. In addition, the cable is sheathed in a low-density polyethylene (LDPE) material heavily loaded with carbon powder to provide maximum protection against UV degradation. The cable’s components are chosen with the utmost care to ensure the best reliability and maximum uptime.

Reduces cost of manufacturing

One of the most significant ways to reduce manufacturing costs is to produce in bulk. Manufacturing in bulk saves manufacturers money on each unit, and it also saves them space. Many companies store large quantities of inventory in their warehouses. However, this method also adds another cost to the production process: workers need to keep track of the inventory. Some overproduction is inevitable, because some parts are defective, but the overall goal is to keep the inventory as low as possible.

Sensor cable manufacturers provide a variety of cable types and lengths to suit the needs of different applications. These cables are used to provide power to sensors and to exchange signals with them. They can also save space and enable easier handling. These reliable and high-quality cables are available in various connector styles and pole configurations, as well as in a variety of lengths. There are also a number of different cable sheathing options to choose from. The cable sheathings can be PVC, PUR or a combination of the two. PUR is suitable for areas where the cable has to be exposed to flames and high-temperature temperatures.

Standardization simplifies supply chain management

Buying from standard suppliers helps sensor cable manufacturers reduce overhead costs, extend the mean time between failure, and upgrade equipment performance. The standardized purchasing process also helps sensor cable manufacturers reduce the number of spare parts required and improve the manufacturing process. These benefits can lead to a faster time to market and reduced costs for manufacturers. Standardized products are also easier to find, resulting in increased manufacturing efficiency. These benefits can translate into higher profits for sensor cable manufacturers.

Reduces mean time to repair

An effective sensor cable repair process can reduce downtime, improve operational efficiencies, and save costs. A standardized process allows companies to reduce the footprint of spare parts, eliminate redundancy, and improve equipment performance. Standardization also minimizes inventory, reduces inventory costs, and improves manufacturing uptime.

Reduces cost

A sensor cable can be a valuable part of a robotic system. The growing popularity of automation has driven the use of sensors on actuators and other machines. As a result, manufacturers are seeing a great need for these cables. Fortunately, there are several ways to reduce the cost of these cables.

Improves performance

With the increasing number of smart devices, sensors and cables are becoming increasingly critical enabling technologies. Sensor cables are used to connect many types of sensors, enabling smart applications in a variety of industries. A variety of manufacturers are providing customized cables for different markets. The following are some of the main players in the sensor cable market:

One way to improve the sensitivity of sensor cables is to reconfigure the conductors and insulators. One example is the introduction of Type III sensing cable, which is resistant to coating abrasion and features better measurement sensitivity. Ultimately, the improvement of sensor cables will make them more sensitive to the electromagnetic fields they measure.

Increases reliability

The increased demand for reliable sensing cables has triggered increased innovation in the industry. Silixa Ltd, for example, has introduced the Carina(tm) Sensing System, a flexible, distributed sensor cable system delivering sensitivity beyond point sensors. Leak detection technology is becoming a vital part of modern manufacturing processes. With leak detection applications accounting for over 40% of market revenue, manufacturers are expanding their ranges and launching more advanced designs.

For example, high temperature areas are common in the steel making process. High temperatures affect the electrical and electronic components in these systems and can cause them to fail much faster than when operating at room temperature. High temperatures can be caused by various mechanisms, including radiation, convection, and line-of-sight infrared heating. Ideally, the installation strategy is designed to minimize these mechanisms.